Offset fountain solution, also known as fountain solution, commonly known as offset printing solution, is used to wetting the printing plate layout during the offset printing process, and uses the principle of ink and ink incompatibility to achieve an aqueous solution that does not adhere to ink in some areas of the printing plate.
Offset printing is about ink and water balance. The quality of offset printing is largely related to the fountain solution. Therefore, the correct use of the fountain solution and the knowledge of the nature of the fountain solution are the key to the improvement of the printing quality. For the Heidelberg CD102 offset press, how can we correctly understand the nature of the fountain solution and how to use it?
The main components of fountain solution used in the Heidelberg CD102 offset press are composed of water, alcohol, and wetting powder and other additives: Water—Normally neutral water is used for printing, and 2% to 5% of water is generally added to the water. Powder, the PH value of water is generally controlled between 5.2-5.5, acidity is too large, printing products are dull; acidity is too small, printing products are easy to paste version, with dirty.
Alcohol - the role of alcohol is volatile, can take away heat, water added to the water, can reduce the surface tension of water, so that water can be evenly distributed on the printing plate; printing, the amount of alcohol is generally set to 11% - Between 15%, after more than 15% alcohol concentration will not be displayed correctly, the maximum must not exceed 18%, otherwise, according to the Taichuang company's software settings, automatic shutdown will be protected after 15 minutes. If the alcohol concentration is too low, the printed product is easy to bring dirty; the standard temperature of alcohol is generally controlled between 10°C and 12°C. Especially in the summer, the minimum temperature must not be lower than 9°C, the temperature is too high, and the plate heat is not easily taken away. If it is too low, the alcohol tank will be overloaded and condensation water will be generated in large quantities, which is not conducive to ensuring the quality of printed products.
Wetting powder - the main component of the surfactant, can improve the activity of the entire fountain liquid, the main role of the Arab resin adhesive is to protect the printing plate, improve the printing plate's resistance to printing. In addition, there are certain additives that suppress foaming agents. When using wetting powders, they should be operated strictly in accordance with the instructions.
Special attention should be paid to the fact that during the actual operation, water is added to the water tank, and alcohol and additives are added. When the control cabinet is added with alcohol or additives, water is also required. Water and alcohol or additives must be added at the same time, so that the basic balance of solution concentration can be maintained, which is beneficial to the stability of the product's dampening effect. Some operators directly add anhydrous alcohol to the fountain solution in a large amount, which may cause the solution concentration to be locally extremely unbalanced, which will affect the printing plate's resistance to printing. Even the alcohol concentration is too high, causing the fountain solution tank to be protected. Recooling.
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